Freelancer profile translated to English.
Back to original languageAbout Walter
I work on cross-industry projects for problem-solving directly on-site at the process as an independent project manager or integrated into an expert team. I am goal-oriented and focus on facts, data, and figures. Statistical data analysis is also used for systematic problem-solving. A special focus is placed on ensuring the sustainability of improvements.
My clients are manufacturers and suppliers along the entire value chain from various industries; predominantly from mechanical and plant engineering, the automotive industry, and medical technology.
English
Fluent
German
Native or bilingual
Can work on-site
Cham (up to 50km), Regensburg (up to 100km), Nürnberg (up to 100km), München (up to 100km), Stuttgart (up to 100km), Frankfurt am Main (up to 100km), Köln (up to 100km), Kassel (up to 100km), Erfurt (up to 100km)
Experience
- SixSigmaPraxis GmbH (tatsächlicher Auftraggeber vertraulich)Development of a sintering process for high-performance applications in the automotive industry, e-mobilityTECHJanuary 2019 - Today (7 years and 5 months)Cham, GermanyDevelopment of the basics for a silver sintering process for silicon dies on copper substrates. Development of a sample design for testing purposes, material selection, development of tool holders, qualification of cleaning processes, planning the setup of the sintering plant, test planning and qualification tests such as TWT and Powercycling (QVP), creation of prototypes, assessment of failure mechanisms, process qualification (PPAP), process optimization with DoE (statistical design of experiments), development and introduction of series production process.End customer: Automotive industry, Tier one, Mechanical engineering, Electric motors
- SixSigmaPraxis GmbH (tatsächlicher Auftraggeber vertraulich)Reduction of internal complaints, reduction of waste, determination of optimal machine settingsMEDICALApril 2019 - July 2019 (4 months)Cham, GermanyPresentation of error focal points using Pareto charts for error frequencies and costs, recording and verification of machine parameters with experts, conducting experiments to determine optimal settings, piloting, implementation, optimization of Q database.End customer: Medical technology, Associations, Bandages, Plasters, Dressings, End customer e.g. Hartmann
- SixSigmaPraxis GmbH (tatsächlicher Auftraggeber vertraulich)Optimization of Program ManagementAUTOMOBILEJanuary 2019 - March 2019 (3 months)Cham, GermanyDefinition of program management tasks, development of a job description, definition of interfaces with specialist departments, introduction of tools for project controlling, on-the-job training of project managers, introduction of escalation process, introduction of an APQP process with workflow for all specialist departments (Readiness Program), organization of regular communications and milestone reviews.Automotive industry, Fuel and Brake-Lines, Tier one, End customer Daimler
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Education
- Six Sigma Master Black BeltSix Sigma Consulting2007Coaching von Six Sigma Green Belt und Black Belt Projekten Vertiefung der Six Sigma Tool- und Methodenkompetenz Durchführung von Six Sigma Schulungen als Trainer Aufbau der Six Sigma Organisation Zertifizierungskriterien im Detail: - Drei erfolgreich abgeschlossene Six Sigma Projekte mit Einsparungen jeweils > 50.000,00 €/ Jahr - 10 Green Belts erfolgreich zur Zertifizierung führen - Trainer und Coach für alle Schulungsthemen bei anderen Unternehmen - Einführung und Leitung einer Six Sigma Organisation - Ausarbeitung spezieller Schulungsthemen - Einführung einer Wissensdatenbank im Unternehmen
- Design for Six Sigma Black BeltSix Sigma Consulting2005Einführung: - Überblick Design for Six Sigma - DFSS Roadmap - Projektmanagement - Projektauswahl DEFINE: - Project-Charter - Soll-SIPOC - Funktionales Blockdiagramm - Voice of the customer - Risikomanagement-/ analyse IDENTIFY: - Einführung QFD incl. Übung - Design score card - Risikoanalyse (2) CHARACTERIZE: - Benchmarking - QFD inkl. Übung - funktionelles Blockdiagramm (2) - Kreativitätstechniken und Lösungsentwicklung - Konzeptbewertungs-/ auswahlmethoden - Pugh-/ Entscheidungsmatrix - Risikobewertung bei Konzeptauswahl - Einführung in TRIZ DESIGN: - Einführung DoE - 2k-faktorielle Versuchspläne - Center Points und Blocking - Teilfaktorielle Versuchspläne - Response Surface Design - DoE Stichprobenplanung und Leitfaden - Robust Design - Design for Manufacturing - Simulation - Implementierungsplanung - Risikoanalyse (Lösungsimplementierung) - Pilotierung und Bewertung der Lösung VALIDATE: - Lebensdaueranalyse incl. statistischer Tests und Lebensdauerregression - Erfolge nachweisen und sicherstellen - Projekte dokumentieren und abschließen
Certifications
- Authorized Material Efficiency Consultant of the German Material Efficiency Agency of the Federal Ministry of Economics and Technologydemea, German Material Efficiency Agency2011