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Théo BiscaroTB

Théo Biscaro

CAD Engineer | Parts, Tooling, Prototypes

€280/day
Toulouse, FR
0-2 years

Average response time: 1 hour

Freelancer profile translated to English.
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About Théo

Mechanical engineer graduated from ESTIA, I support companies, startups, and individuals in the design of tailor-made mechanical solutions for specific, concrete, and quickly actionable needs.

I focus on targeted subjects of small to medium complexity: mechanical parts, tooling, jigs, prototypes, reverse engineering, and small systems.
My goal is to provide a simple, reliable, and manufacturable solution to a specific need, without going through a heavy engineering department structure.

Currently a methods engineer for composite structures and satellite AIT at HEMERIA, I work in a demanding industrial environment where rigor, reliability, and process mastery are essential. This experience allows me to approach each project with a logic of feasibility, manufacturability, and efficiency.

I can assist you with:
- Design of custom mechanical parts.
- Tooling, jigs, assembly or inspection fixtures.
- Improvement or adaptation of existing parts.
- Reverse engineering from an existing or damaged part.
- Design of small mechanisms or simple sub-assemblies.
- Development of prototypes.
- Realistic renderings and presentation visuals.

I mainly use Autodesk Fusion 360 for design and 3D modeling, and I can provide files suitable for manufacturing, prototyping, or 3D printing.

My background in industry, spanning aeronautics, space, and industrial innovation, allows me to quickly understand technical constraints and propose pragmatic solutions adapted to the need.

Feel free to contact me to discuss your project.
  • French

    Native or bilingual

  • English

    Fluent

  • Catalan

    Conversational

  • Spanish

    Fluent

Remote only
Primarily works remotely

Experience

  • HEMERIA
    Methods & AIT Engineer (Space)
    AVIATION AND AEROSPACE
    October 2023 - Today (2 years and 10 months)
    Portet-sur-Garonne, France
    Development and industrialization of composite honeycomb panels (NIDA type) for satellite structures.

    Responsibilities:
    - Definition of manufacturing methods and processes for composite panels.
    - Drafting of manufacturing files and workflows for production.
    - Preparation and technical monitoring of production.
    - Analysis of anomalies, drafting of non-conformities and repair procedures.
    - Technical interface with the client.
    - Definition and design of production and AIT tooling.
    - CAD modeling of small tooling.
    - Drafting of structure AIT workflows and characterization of mechanical tests.
    - Use of a MRP system for industrial monitoring.

    Qualification / Innovation Missions:
    - Definition of qualification plans for new or critical processes.
    - Compilation of the associated industrial file.
    - Monitoring of tests, analysis of results, and drafting of qualification reports.
    Composite Materials Process Improvement Tool Design Manufacturing Processes Technical File
  • SYNGENTA
    Work-Study - Innovation & Prototyping Engineer – FabLab
    BIOTECH
    September 2021 - September 2023 (2 years)
    Saint-Sauveur, France
    Participation in the development and realization of innovation and prototyping projects for various departments within an internal FabLab operating as an agile structure.

    Responsibilities:
    - Analysis of needs and technical scoping with internal clients.
    - Design and CAD modeling of solutions.
    - Rapid prototyping (FDM/SLS/SLA 3D printing) and assembly.
    - Testing, validation, and iterative improvement of prototypes.
    - Support for the deployment of validated solutions.

    Final Thesis Project:
    Optimization of FabLab project management: design and deployment of a visual management system based on Kanban and PDCA, improving project visibility, request prioritization, and prototyping workflow management in an R&D environment.
    CAD Project Management Fusion 360 Prototype 3D Printing
  • Aubert et Duval
    Work-Study - Product Engineering & Turbine Industrialization
    AVIATION AND AEROSPACE
    September 2020 - August 2021 (11 months)
    Pamiers, France
    Within the Turbine Product Engineering and Industrialization Department, I participated in the optimization of manufacturing processes for critical parts:

    - Conducting studies on heat transfer between furnaces and the 40 kT press to anticipate metallurgical risks and reduce production defects.
    - Performing heating simulations using Forge NXT®, predicting thermal and mechanical behavior of components before production.
    - Analyzing discrepancies between simulations and reality on the Interforge 65 kT press, investigating sources of error, and providing technical recommendations to improve process reliability.
    Thermal Simulation

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Education

  • General Engineering Degree
    Ecole Supérieure des Technologies Industrielles Avancées
    2023
  • University Master in Business Innovation and Project Management
    Mondragon Unibertsitatea
    2023

Skill set

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