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Smeraldy CyrilSC

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Freelancer profile translated to English.
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About Smeraldy

With over 20 years of experience in continuous improvement, quality, and industrial transformation, I support companies in implementing Lean Six Sigma approaches and high-impact operational excellence programs.

Based in Belgium, I work as an independent consultant for players in the aeronautics, defense, automotive, and industrial sectors, helping them to:

Optimize their production processes

Reduce costs and waste

Improve quality and reliability

Embed a sustainable continuous improvement culture

🧰 MAIN SERVICES

🔹 Continuous Improvement Strategy & Diagnosis
Lean / Six Sigma Audit, Value Stream Mapping (VSM), prioritized action plan

🔹 Manufacturing Process Optimization
Lean implementation (5S, Kaizen, PDCA, DMAIC), reduction of cycle times and scrap

🔹 Change Management & Team Coaching
Workshop facilitation, Lean training, on-site support

🔹 Quality Management & Compliance
ISO 9001 / IATF 16949 / AS9100 compliance, internal audits, quality deployment

🔹 Project Management & Industrial Transformation
Operational excellence programs, tracking gains and sustaining results

🚀 Key Achievements
SABCA Lummen: –95% FOD and implementation of the “First Time Right” KPI
Thales Defense & Security: –30% operational costs and +45% productivity
Denso Ten (Fujitsu Ten): –30% delivery defects, full compliance with standards
Winner of the Toyota Europe Project Management Award (2010)

🌍 Languages
French – Dutch – English
  • French

    Native or bilingual

  • Dutch

    Native or bilingual

  • English

    Fluent

Can work on-site
Meise (up to 50km), Anvers (up to 50km)

Experience

  • SABCA Lummen
    Continuous Improvement Engineer
    August 2025 - Today (10 months)
    • Streamlined composite rear wing manufacturing using Lean tools, reducing assembly time and defects.
    • Achieved 95% reduction in Foreign Object Debris (FOD) by enhancing inspection and prevention methods.
    • Designed and implemented the First Time Right Progress KPI tool, improving SQCDP tracking and efficiency.
    Training and awareness of teams on Lean culture Development of operational autonomy and field leadership Deployment of Lean tools: 5S, Kaizen, Standard Work, PDCA, DMAIC Implementation of the “First Time Right” concept and performance monitoring (SQCDP, KPI) Reduction of cycle times, scrap, and quality defects
  • THALES Defense & Security
    Continuous Improvement Specialist
    July 2022 - June 2024 (1 year and 11 months)
    • Led Lean Six Sigma projects, reducing operational costs by 30% and boosting output by 45%.
    • Delivered annual cost savings of €1.5M through process innovations.
    • Championed operational excellence programs across engineering and production teams, fostering a culture of continuous improvement.
  • Denso Ten (Fujitsu Ten)
    Project Quality Manager
    January 2011 - October 2020 (9 years and 9 months)
    Fujitsu Ten was renamed Denso Ten => Collective redundancy (closing of the company Oct 2020)
    • Directed full-cycle project quality management from design to mass production.
    • Managed international audits, ensuring compliance with global quality standards.
    • Reduced delivery defects by 30%, significantly enhancing customer satisfaction.

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Education

  • Industrial Engineering
    Campus
    2000
    Industrial Engineering
  • Electro-Mechanics & Automation
    CTL BME
    1998
    Electro-Mechanics & Automation

Skill set

Categories