RPFreelancer profile translated to English.
Back to original languageAbout Roman
More than 20 years of experience in the automotive industry with suppliers and OEM customers Audi, VW, Porsche, Daimler, Volvo, Ford, PSA, Renault, Dacia, Nissan, GM in areas such as product development, engineering, quality, and new project management. Lead engineer for interior trim projects for instrument panels, center consoles, door panels, trim, and car seats. Also involved in exterior projects for bumpers, door claddings, and rear spoilers. Concept and design development for vehicle interior trim. Customer and supplier contact for product development. Expert in creating development documentation (BOM, DFMEA/PFMEA, Design Guides, ECR, VAVE, DVP & PVP, etc.) and quality documentation (Control Plans, PPAP, APQP, Audit Reports, 8D Reporting, Problem Solving, Scrap Analysis). Expert in processes (Assembly, Forging, Foaming, Induction Hardening, Welding, and other technologies). Good knowledge of various manufacturing processes for plastic parts (injection molding / blow molding, welding and painting, stamping, coating, chrome plating). Sound knowledge of market launch readiness for vehicle interior and exterior products. Team leadership, very well organized and independent. Multilingual.
German
Native or bilingual
Slovak
Conversational
English
Native or bilingual
Italian
Basic
Spanish
Conversational
Czech
Conversational
Polish
Native or bilingual
Can work on-site
Frankfurt am Main (up to 50km), München (up to 50km), Leipzig (up to 50km), Hamburg (up to 50km), Nürnberg (up to 50km)
Experience
- Samvardhana Motherson Innovative Auto Systems B.V. & Co. KGSub-Project Manager - Quality Planner for New ProjectsAUTOMOBILEMarch 2024 - April 2025 (1 year and 2 months)Michelau, GermanyProducts / Processes: Rear spoiler, door claddings, fender claddings, other exterior parts / Injection molding, painting, assemblyCustomers / Projects: Audi, Cupra, Volkswagen / SE336, AU336, VW336_0, VW336_3Responsibilities:• Contact person for OEM customers regarding quality planning for new projects;• Monitoring of quality targets in new projects;• Coordination of preventive and improvement measures with all production areas;• Analysis of specific customer quality requirements for new projects, including specifications and creation of internal specifications;• Communication of customer quality requirements for new projects to all areas;• Risk assessment based on D-FMEA and P-FMEA;• Creation of control plans and process capability assessment;• Analysis of design drawings and feedback to development on required updates;• Development and implementation of new measurement and control processes in incoming goods inspection and production;• Creation of reference samples and coordination with customers;• Creation of defect catalogs for new projects for all processes;• Creation of control instructions for new projects for surface inspection (based on VDA 16) in the paint shop;• Preparation of parts and documentation for Cubing master jig,• Responsibility for meeting the requirements of delivered Cubing parts, prototypes, and pre-series parts (final products and components);• Creation of PPAP documentation for VW Group customers, including updating the customer B2B portal BeOn;• Monitoring of customer visits and 2TP audits, as well as approval of production processes;• Analysis of scrap and top defects, and creation of presentations for the entire plant for all new projects;• Monitoring of scrap and top defects for the entire plant for all new projects;• Creation of audit checklists and conducting internal audits;
- Röchling AutomotiveQuality Planner for New ProjectsAUTOMOBILEMay 2022 - April 2024 (1 year and 11 months)Leifers, ItalyProducts / Processes: Water tanks, filling systems, brackets, air intake, underbody protection, wheel arch liners, trunk liners / Injection molding, blow molding, assembly, and plastic weldingCustomers / Projects: Renault, BMW, Porsche, Mercedes, PSA, Honda, Magna / Faarwe, G4x, XCB, BCB, BR465, PO992, PO63x, J1 Taycan, UFS VS20, X, Hyvia H2XDDResponsibilities:• Contact person for OEM customers regarding quality planning for new projects;• Identification, implementation, and monitoring of quality targets in new projects;• Transfer of customer quality requirements for new projects to all areas;• Risk assessment based on DFMEA and PFMEA;• Definition of significant and critical characteristics and assessment of process capability;• Analysis of requirements for safety/legal characteristics, including definition and implementation of their monitoring;• Analysis of design drawings, including coordination of the final version with the customer's development and quality department;• Development and implementation of new control processes in incoming goods inspection and production;• Creation and monitoring of validation plans, analysis and tracking of measurement and laboratory test results, agreement on improvement measures with the project team;• Responsibility for meeting the requirements of delivered prototypes and pre-series parts (final products and components);• Creation and monitoring of the convergence plan to meet customer requirements;• Monitoring of the ANPQP process;• Creation of ANPQP documentation for customers, including updating the customer B2B portal;• Support of customer audits and approval of production processes;• Creation, coordination, and monitoring of validation plans for relocated production;• Creation of IMDS for relocated production (site change);• Creation of PPAP documentation for relocated production, including updating the customer B2B portal;
- SMP Automotive Exterior GmbHQuality Planner for New ProjectsAUTOMOBILEFebruary 2021 - April 2022 (1 year and 3 months)Schierling, GermanyProducts / Processes: Bumpers / Injection molding, painting, stamping, assemblyCustomers / Projects: Daimler, AMG / W177 DAG MOPF, V177 AMG MOPFResponsibilities:• Contact person for suppliers and OEM customers regarding quality planning for new projects;• Identification, execution, and implementation of quality target monitoring in new projects;• Transfer of customer quality requirements for new projects to suppliers;• Definition of special characteristics based on FMEA;• Analysis of design drawings, including coordination of the final version with development and suppliers;• Creation of PPAP documentation for the customer;• Inspection and evaluation of assembled final products before delivery to the customer (project phase);• Quality pre-planning for tool-related purchased parts, including status reporting;• Active quality verification at the supplier (auditing and supplier development);• Support for suppliers in process and product release (PPAP initial sampling);• Monitoring of the PPAP process at suppliers;• Analysis, evaluation, and release of supplier PPAP documentation;• Quality assurance of purchased parts;• Supplier and delivered quality evaluation;• Claims against suppliers during the project phase;• Support for the problem-solving process at the supplier;• Incoming inspection of delivered prototypes, pre-series parts;
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Education
- Technical University
- Identification of environmental aspects and occupational risks – workshop ISO 14001, OHSAS 18001Identifizierung der Umweltaspekte und des Berufsrisikos – workshop ISO 14001, OHSAS 18001
Skill set
Categories
- Other