Freelancer profile translated to English.
Back to original languageAbout Kevin
As a Senior Project Engineer with a Master's degree in Industrial Engineering (Specialization Production Management), I bring extensive experience in mechanical and plant engineering. My core competencies lie in design with SOLIDWORKS, additive manufacturing (3D printing), and sustainable process optimization according to Six Sigma (Master Black Belt).
In my career to date, I have successfully managed complex projects, including the implementation of innovative plant concepts and sustainable technologies such as biomass heating systems (project volume approx. €2 million) and the introduction of e-mobility in production companies. I have extensive experience in additive manufacturing (3D printing), prototype development, and series production using injection molding processes, as well as in the design of aluminum extrusion profiles.
My approach is characterized by a holistic view: I sustainably optimize processes using Six Sigma methods (certified Master Black Belt), Lean Management, and REFA work organization. I utilize innovative technologies such as SOLIDWORKS Professional Mechanical Design and collaborative robotics (Universal Robots).
What particularly distinguishes me is my ability to efficiently solve complex technical challenges while always developing sustainable solutions that create long-term added value. As a certified Business Trainer and Coach, I also support teams in successfully implementing change processes.
I look forward to supporting you with your projects and implementing innovative, sustainable solutions together.
German
Native or bilingual
English
Fluent
Can work on-site
Bonn (up to 50km), Köln (up to 50km), Koblenz (up to 50km), Erfurt (up to 50km), Hamburg (up to 50km)
Experience
- KNDS Deutschland GmbH & Co. KGLean ManagerDEFENSE AND MILITARYDecember 2025 - Today (6 months)
- Development and implementation of the lean production system, including shop floor management and operational excellence (OPEX)
- Optimization of manufacturing and assembly processes through value stream analysis, bottleneck modeling, and continuous improvement (CIP) workshops
- Footprint and plant layout planning for series ramp-up in a rapidly growing market segment, including capacity and space planning for scaling production structures
- Planning and control of production ramp-up (ramp-up management) considering resource availability, cycle times, and supply chain stability
- Establishment and management of a KPI system for transparent reporting
- Leadership of interdisciplinary lean workshops and training and coaching of employees and managers in lean methods
- Identification and implementation of sustainable improvement measures to increase efficiency and productivity
- Leithold Engineering & ConsultingFreelancerMECHANICAL ENGINEERINGJune 2024 - Today (2 years)Bonn, Germany
- Management of lean workshops and value stream analyses for the optimization of production processes, with a focus on efficient manufacturing concepts
- Consulting and project management in mechanical and plant engineering, including the design of technical components and rapid prototyping (e.g., 3D printing)
- Coaching of interdisciplinary teams for solution orientation and process control as a Six Sigma Master Black Belt
- PaX AGChange ManagerMarch 2018 - May 2024 (6 years and 3 months)Ingelheim am Rhein, GermanyAs a Change Manager at PaX Gruppe, I was responsible for the planning, implementation, and optimization of technical projects as well as the introduction of innovative technologies in production plants. My work was characterized by sustainable solutions, process optimizations, and interdisciplinary collaboration.Plant Management and Production Optimization:
- Implementation of new machine and plant concepts in production plants.
- Optimization of production lines through CNC programming, PLC/HMI adjustments, and parameter optimization.
- Development of universal linear axis systems for automation.
Sustainability Projects:- Project management for the biomass heating system (project volume: approx. €2 million) and introduction of an e-mobility system with public charging stations.
- Planning and implementation of the first photovoltaic system at the Rositz site.
Product Development:- Design and introduction of profile systems such as PaXabsolutNeo, PaXretro78, and PaXabsolutNeo Alublend made of PVC, aluminum, and wood.
- Management of additive manufacturing (3D printing), prototype development, and series production using injection molding processes.
Technology Innovations:- Introduction of a laser projection application for door production.
- Development of a collaborative robot solution (UR COBOT) for automation.
Cross-functional Project Management:- Coordination of IT components and interfaces within the scope of requirements engineering.
- Training of employees on the operation of new machines and technologies.
With my expertise in mechanical engineering, process optimization, and sustainable technologies, I offer tailor-made solutions for complex technical challenges. My focus is on efficiency, precision, and innovation – qualities that I successfully demonstrate in every project.
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Education
- Master of EngineeringBTU Cottbus-Senftenberg2017Studiengang Wirtschaftsingenieurwesen Spezialisierung: Produktionsmanagement Masterarbeit: „Konzept zur Optimierung von Sandwichstrukturen in Faserverbundbauweise“
- Bachelor of Industrial EngineeringHochschule Magdeburg Stendal2014Studienschwerpunkt Maschinenbau • Bachelorarbeit: „Serienänderungsmanagement in der Beschaffung, Optimierung des Serienänderungs-prozesses in der global verketteten Automobilindustrie am exemplarischen Beispiel der Volkswagen AG“ • Abschluss: Bachelor of Engineering
Certifications
- Six Sigma Master Black BeltTÜV SÜD2025
- SOLIDWORKS Professional Mechanical DesignDassault Systèmes2024