Freelancer profile translated to English.
Back to original languageAbout Jamal
Mechanical Engineering Consultant in Machining and CAM, passionate about manufacturing processes and especially machining. With an academic background almost entirely specialized in machining, and possessing extensive experience with various clients across multiple sectors (Aeronautics [engine manufacturers and equipment suppliers], Automotive, Research, Telecom, Urban Furniture, etc.), both as an employee and as an independent consultant. Comfortable in the field, on the machine, or in the design and methods office. Experience in management, technical project management, and training. Ready to contribute to the success of your projects by bringing all the expertise acquired over the past years.
French
Native or bilingual
English
Fluent
Can work on-site
Cergy (up to 50km)
Experience
- 2ICF - Ingénierie Industrielle, Conseils et FormationsIndependent Consultant in Machining and CAMAVIATION AND AEROSPACEJanuary 2024 - Today (2 years and 5 months)Cergy, FranceCONTEXT:Machining and CAM consultant for an aeronautics equipment supplier client. Creation and updating of technical machining documents indicating which tools machine which surfaces on each part (complex parts, over 1500 tools used for all parts). Creation of 3D CAM tools for Catia and implementation of best practice standards.MISSIONS:
- Recording of references and gauges in the machine + photo of each tool
- Design and assembly of 3D cutting tools (sometimes based on existing plans)
- Creation of a 3D cutting tool database
- Creation of 3D cutting tools compatible with both Catia CAM and NCSimul Machine + analysis and tests
- Creation and updating of technical documents indicating which tools machine which surfaces
- Writing of cover pages
- Writing of standards to harmonize the practices of creating and updating technical documents between each methods planner
- Analysis of machining programs
- Creation and updating of NCSimul Machine programs (3D tools, 3D machining setups, part integration and repositioning, etc.) + extraction of the NCSimul Machine player for workshop availability
- Updating of 3D machining setups
- Calculation of dimensions for correct positioning of parts in NCSimul Machine
- Software and tools used: Catia V5, NCSimul Machine, MCM Action 2200 Machining Center, Zoller Bench, CN Num
- 2ICF - Ingénierie Industrielle, Conseils et FormationsIndependent Consultant in Machining and CAMAVIATION AND AEROSPACEJanuary 2023 - July 2024 (1 year and 6 months)Cergy, FranceCONTEXT:Machining and CAM consultant for an aeronautics equipment supplier client. Complete industrialization of a large, high-value-added casing. Part industrialized on an MCM Itank1900 machining center. 4 operations including complex shapes / Prismatic part 1100mm long by 400mm wide / Material: aluminum / Raw = 120kg – Finished = 19kg / 30 hours of machining.MISSIONS:
- Definition of the machining strategy
- Machining and probing programming
- Selection of cutting tools
- Setting of cutting tools on a presetting bench
- Machining simulation: Program creation, 3D cutting tool creation
- Technical documents (clamping instructions, tool sheets, etc.)
- On-machine setup
- Analysis of inspection reports
- Reporting to the client, co-engineering, project monitoring and management
- Software and tools used: Catia V5, NCSimul Machine, MCM Itank1900 Machining Center, Zoller Bench, Siemens CN, IMS Post Processor
- 2ICF - Ingénierie Industrielle, Conseils et FormationsIndependent Consultant in Machining and CAMAVIATION AND AEROSPACEJune 2022 - June 2023 (1 year)Cergy, FranceCONTEXT:Machining and CAM consultant for an aeronautics engine manufacturer client. As part of an activity repatriation, industrialization of machining for two aluminum casings for helicopter engines.MISSIONS:
- Study of existing plans
- Design of the two casings based on the machined plans, following non-existent 3D models
- Study of operations and tool paths in 3D according to the defined machine
- Design of intermediate 3D models for the creation of machining programs
- Study, design, and drafting of the 2 machining fixtures + supervision and monitoring of manufacturing
- Machining programming
- Machining simulation: Program creation, 3D cutting tool creation
- Writing of setting sheets
- On-machine setup
- Reporting to the client, co-engineering, project monitoring and management
- Software and tools used: Catia V5, Vericut, MCM Itank1300 5-axis machining center, Siemens CN, IMS Post Processor
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Education
- Master 1 & 2, Engineering SciencesUniversité Paris-Saclay2016Master 1 & 2, Sciences pour l'ingénieur
- Bachelor's degree in Mechanics, Computer-Aided Design and ManufacturingUniversité Sorbonne Paris Nord2014Licence en mécanique, Conception et Fabrication Assistés par Ordinateur