Freelancer profile translated to English.
Back to original languageAbout Fathi
Welcome to my Freelance profile
I am a Lean Six Sigma, Continuous Improvement, and Methods engineer. With over 7 years of rich experience in industries. Certified Lean Six Sigma Green Belt as well as in Project Management.
By nature dynamic, I have worked in various fields such as electronics, automotive, and aeronautics with leading industrial players in their fields.
My strong taste for improvement, Manufacturing, and communication allows me to work, interact with internal teams, and provide the best optimization solutions for production workshops.
I will accompany you throughout your operational transformation:
- From the initial diagnosis of the existing situation to defining actions and support towards the target and stabilizing results.
_ Improve your processes and increase your production rates
Arabic
Native or bilingual
French
Native or bilingual
English
Fluent
Can work on-site
Paris (up to 50km), Lyon (up to 75km), Le Havre (up to 100km), Noisy-le-Grand (up to 100km), Nanterre (up to 100km)
Experience
- Safran NacelleMethods and Continuous Improvement EngineerAVIATION AND AEROSPACEJune 2023 - January 2025 (1 year and 7 months)Le Havre, France_ Real-time monitoring and support for production issues_ Definition and writing of assembly work instructions_ Creation and modification of documentation (Instruction sheets, control, safety)_ Improvement of workstations (Ergonomics, Safety, Added Value)_ Reorganization of Workshops and definition of Flows_ Creation of performance indicators (Excel VBA, Display..)_ Management of improvement projects (KAIZEN, DMAIC, 5S...)_ Facilitation of project meetings and QRQC_ Timing of elementary assembly tasks (Cycle time, Takt Time)_ Identification of causes of waste and downtime (MUDAS hunting...)_ Workstation balancing and definition of the number of operators_ Standardization of actions and visual management_ Staff training and monitoring of action progress
- SAFRAN CompositesMethods and Industrialization EngineerAVIATION AND AEROSPACEFebruary 2022 - May 2023 (1 year and 4 months)Itteville, FranceProject N°1: Industrialization of a LEAP Hexapod assembly machine ((Composite blade on a Titanium leading edge) for transfer to Safran SACTasks:_ Performing necessary tests on the machine and processing results_ Validation of the machine's various industrialization phases_ Proposing areas for improvement and implementing solutions_ Defining assembly work instructions_ Machine layout and adaptation for production_ Writing instruction sheets for the workstation, work instructions, and control_ Study and selection of solutions according to customer specifications_ Preparation of the validation file for the transfer protocol to the client_ Assistance and monitoring of the transfer to the client_ Training of teams and change managementProject N°2: Study of forming a composite casing preform for SAFRAN AERO Booster in Belgium. Also, optimizing the production times for the part and increasing its productivity.- Preparation of necessary materials and forming process- Writing process instruction sheets_ Timing elementary tasks per workstation_ Creating time study charts and analyzing time discrepancies_ Defining the number of operators required per operation_ Calculating the useful times to produce the part_ Proposing, implementing, and validating continuous improvement solutions- Testing reusable preparation materials and validating solutions- Process monitoring and definition of activity times and cycle times- Processing tests and writing transfer reports
- SAFRANProduction Methods EngineerAVIATION AND AEROSPACENovember 2020 - November 2022 (2 years and 1 month)Le Havre, FranceProject: Reorganization of production processes and manufacturing process change for composite panels for all programs to improve flows.Tasks:_ Analysis of the impacts related to this reorganization (Documentation, FIT....)_ Creation and modification of work instructions in SAP_ Modification of DVIs_ Creation and modification of instruction sheets_ Encapsulation of FITs in SAP and linking them to work instructions_ Editing of texts for traveler sheets FS_ Standardization of work instructions to unify traveler sheets and SPEC Safran Nacelles operations_ Monitoring the implementation of process improvement work_ Analysis of offers and preparation of the "Supplier Selection Review" meeting
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Education
- National Engineering Diploma: Industrial Computing with a specialization in Industrial EngineeringINSA Tunis - Tunisia2014Ingénierie industriel Management de projet Analyse des risques Fiabilité et sureté de fonctionnement Electroniques Electrotechnique PLM
Certifications
- Green Belt LEAN 6 SigmaUniversity System of Georgia - USA2020
- Team Management for the 6 σ Black BeltUniversity System Of Georgia2022