Freelancer profile translated to English.

Description

I help companies to sustainably reduce error costs in production. By unlocking unused potential in measurement processes, parts manufacturing, and assembly.

You will receive hands-on support. Through active participation on-site as well as remotely. As well as through consulting, training, and coaching.

As a Six Sigma Black Belt, my focus is on error and root cause analysis. As well as subsequent process optimization. For this, I bring the following competencies to the team, among others:

- Highly developed analytical thinking (according to customers and various tests).

- Structured way of working.

- 20 years of experience in optimizing

- Measurement processes with 15 measurement system groups (e.g., CMM, CT, test automation, etc.)

- Manufacturing (e.g., injection molding, metal processing, manual / automatic assembly)

- Extensive and up-to-date knowledge of methods related to quality improvement.

- Comprehensive statistical knowledge including Q-DAS statistical software (solara.MP, qs-STAT, vidara).

- Broad expertise and documentation on technical DIN / ISO standards with a focus on measurement systems, GPS (Geometrical Product Specification), quality, and statistics.

The specialization in improving measurement processes evolved from many years of practical experience. This is because the uncertainties arising from measurement systems and measurement processes are often underestimated and disturbances are overlooked. Experience shows that there is enormous optimization potential here. And sometimes also the main cause for the deviations that occurred in manufacturing.

Industry field of expertise

Languages

German
Native or bilingual
English
Conversational

Workplace preferences

Can work on-site

Eichstetten am Kaiserstuhl (up to 50km), Stuttgart (up to 50km), Nürnberg (up to 50km), Dortmund (up to 50km), Dresden (up to 50km), Berlin (up to 50km), Köln (up to 50km), Wolfsburg (up to 50km), Frankfurt am Main (up to 50km), Leipzig (up to 50km)

Tucker GmbH
Root Cause Analysis
AUTOMOBILE
June 2025 - July 2025 (1 month)
Conduct root cause analysis for isolated soft stamped rivets using Six Sigma methods.
Structured error analysis
Ishikawa / MindMap
Prepare and present statistical key figures
Prepare, evaluate with qs-STAT (Q-DAS), and analyze statistical data for MFU, PFU, Box Plot, hypothesis tests.
Plan, conduct, and evaluate statistical Design of Experiments (DoE) with vidara (Q-DAS).
Define improvement measures
Measure tracking with action plan and report documentation
Workshop with supplier and customer and mediation between the two parties
Q-DAS (qs-STAT, solara.MP, vidara) Design of Experiments (DoE) Statistics Error Analysis Workshop Moderation
Weber GmbH & Co. KG Kunststofftechnik
Error Analysis
August 2024 - September 2024 (1 month)
Error analysis on a pad printing system with an upstream injection molding process.
Structured error analysis.
New tabular shift log and revision of the error collection card.
New error evaluation with part reference and overview graphic.
Process optimization according to Pareto with the help of the new error evaluation.
Check possibility of Design of Experiments (DoE) with Ishikawa / MindMap, C&E Matrix.
New error catalog created with associated reference parts and limit samples.
Error Analysis Process Optimization Ishikawa
Q.ANT GmbH (Trumpf Gruppe)
Error Analysis and Project Optimization
MECHANICAL ENGINEERING
April 2024 - July 2024 (4 months)
Error analysis and optimizations on the particle measurement system project (with photonic quantum technology).
Analyze project status, identify deviations, and propose corrective actions, and implement them.
Conduct measurement uncertainty studies on various measurement systems, analyze them, and implement optimizations.
Statistical data analysis.
Revise work instructions and specifications.
Identify risks in current methods and processes and propose and implement improvements.
Consulting on various quality methods and applications of ISO and DIN standards.
Various training sessions: Product responsibility and producer liability, process FMEA and PLP, basics of statistics, measurement uncertainty studies, solara.MP software
Initiated the transition to the ISO-GPS system (Geometrical Product Specification).
Measurement Uncertainty Studies Metrology Error Analysis Statistics Management Consulting