About Bilal
French
Native or bilingual
English
Fluent
Spanish
Conversational
Experience
- Boehringer IngelheimProcess CQV EngineerPHARMACEUTICALS INDUSTRYMay 2024 - May 2026 (2 years)Lyon, FranceContext: The Antares project, a major industrial initiative led by the pharmaceutical laboratory Boehringer Ingelheim, aims to build a state-of-the-art multi-vaccine biotechnological production site. This new site will enable the development and production of innovative vaccines for combating animal diseases.With an investment of 600 million euros, this project illustrates Boehringer Ingelheim's commitment to innovation and animal health on a global scale.Mission Details:In this mission, I am in charge of the commissioning of the upstream part (Bioreactor, Sterilizing Filter, Sedimentation Tank, Medium Preparation Tank) and the downstream part (centrifuge, chromatography, UF...).. Review of automation functional specifications to ensure compliance with the client's URS and suitability for producer needs• Coordination and execution of FAT (tests in a simulator) and SAT (on-site tests)• Coordination and execution of commissioning tests. Automation and Instrumentation: Loop check, Control Module, Control Module Equipment, Regulation, PID Tuning, Phase, Operation, Sub-Procedure, Procedure. Mechanical-chemical: Regulator adjustment, definition of CIP solution conductivity and concentration, transfer pressure adjustment, biosafety, production pressure and temperature, performance testing, technical batch...• Production functions: Leak testing, Sterilization (tank, line, filter...), inter-equipment and inter-workshop transfer (Sending, Receiving... ), Production functions (Cell Culture,Sedimentation...)• Troubleshooting of process control systems and management of deviations and change controls• Qualification-IQ, OQ-Participation in protocol drafting, review, and approval-Execution of tests and management of non-conformities-Coordination with stakeholders (Quality, Producer, Supplier, Maintenance...)
- SEQENSCQV EngineerPHARMACEUTICALS INDUSTRYNovember 2023 - April 2024 (5 months)Aramon, FranceContext: As part of the France Relance plan. The CDMO SEQENS is expanding its production site with a new production workshop consisting of 5 reactors and 1 filter dryer for the production of APIs in powder form. Part of the site is being revamped, and new equipment is being purchased.Mission Details:In this mission, I am in charge of:• Commissioning:- FAT/SAT testing with the supplier to ensure the correct installation of the equipment in compliance with site requirements and the specifications (URS).. Automation testing:- Loop check, equipment module testing, interlocks, cause-and-effect matrix, regulation (PID tuning).- Review of FSDS and point of contact between operators and the automation team.- FAT in shadow unit.- SAT on the equipment.. Process tuning on equipment (switchover threshold, drop tail, flow rate, pump power...).. Process risk analysis and implementation in the SCADA safety matrix.. Point of contact with suppliers and external contractors to repair or improve equipment to ensure the most optimal future production startup.• Qualification-Coordination of on-site execution of (QI, QO, QP) protocols with the teams (Production Equipment and Utilities).- Report writing.- Initiation of deviations and CCs in case of discrepancies.- Management of unforeseen issues.- Management of materials and labor.• Validation- Adaptation of the SCADA to different future processes.- Cleaning validation.
- Boehringer IngelheimVIE Operational Excellence MaintenancePHARMACEUTICALS INDUSTRYNovember 2022 - November 2023 (1 year)Guildford, United KingdomContext:Pharmaceutical industry, producing animal vaccines against FMD virus. Mission within the maintenance department. Participation in the implementation of a new CMMS and criticality analysis of the site's equipment fleet. As well as the commissioning of measurement equipment following the criticality analysis.Mission Details:• Commissioning of measurement equipment:o UV Analyzer: Drafting of an installation procedure for a UV analyzer as well as troubleshooting, calibration, and maintenance checks. Purchase of calibration and maintenance kits to internalize certain preventive maintenance operations.o Weighing cell: Transition from an analog system to a digital system. Work with suppliers for quotes, plans, and coordination with field technicians for the installation of the measurement loop and troubleshooting of the measurement loop.o Differential pressure sensor: Installation of a digital system.• Support for the implementation of a CMMS system on site:o Work with global teams to understand the system's operation and implementation steps and monitor software updates.• Criticality Analysis:o Facilitation of cross-functional working groups (Quality, Validation, Production, Maintenance, Engineering) to perform a process criticality analysis for the implementation of preventive and corrective maintenance for the various measurement chains.• Coordination of preventive and corrective maintenance:o Management of investigations and CAPAs for non-conformities as well as change controls in case of changes or commissioning.o Coordination of shutdown activities.o Interaction with external contractors for commissioning, maintenance, and calibration.o Management of unforeseen events. Continuous improvement of processes.
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Education
- Process and Bioprocess EngineeringPolytech Nantes2022Ingénieur en génie des procédés et bioprocédés–
- Risk Analysis CertificationCertification analyse de risque
Categories
- Other